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POWDER AND PARTICLE PROCESSING – Applications – Minerals – Talc

Talc


Compared with limestone, quartz or kaolin, talc is a speciality within the sector of filler minerals for the industry. Because there are numerous types of talc which can differ quite dramatically dependent on their provenance, the range of processing methods and the applications for this raw material are infinitely wide and varied.

Talc is characterised by the following features:
Flaky, laminar structure
Soft in substance (1 Mohs)
Water-insoluble
High degree of brightness
Resistant to chemical attack

Thanks to these characteristics, talc has become widespread above all in two application areas:

Paper industry: as a filler and as a coating.
Plastics industry: as a filler for polypropylene, to increase the stiffness and the natural stability.

Special applications can be found in the cosmetics, pharmaceutical and ceramic industries.

There are two things which need to be taken into account when processing talc: the high abrasiveness of the contaminants (quartz, dolomite, etc.) of the otherwise soft talc, and preservation of the laminar structure.

Because of this, it is mainly two systems which are used for grinding talc:

photo AWM 1. Table roller mills such as the ALPINE AWM, for producing medium qualities of between d = 63 µm and d = 20 µm.

The ALPINE table roller mill AWM has the following advantages:

Extremely low energy requirement
Steep particle size distribution
Extremely wear-resistant


scheme AWM Legend

1 = Feed metering unit
2 = Rotary valve
3 = Table roller mill AWM
4 = Automatic reverse jet filter
5 = Throttle valve
6 = Fan
7 = Silencer
8 = Suction filter
9 = Control cabinet

A = Product feed
B = Endproduct


2. For superfine grinding operations, ALPINE's AFG jet mill has won high recognition on the world market. When equipped with a multi-wheel classifier, the AFG jet mill can produce high finenesses (e.g. d = 1 µm) at high throughput rates. This is without doubt the reason why our large jet mills (800/3 AFG and 1250/6 AFG) have been adopted by every market leader on the talc sector.

photo AFG 1500-3 scheme Multi-wheel classifier
Multi-wheel classifier

We have been able to increase the throughput rate yet again in a decisive way by building the 1500/3 AFG - the largest jet mill (max. air flow rate 20,000 Nm³/h at 9 bar) in the world. All machines are equipped with the patented megajet nozzles and operate with hot compressed air, a measure which serves to increase the throughput rate.



photo AFG 1500-3 inside
Megajet nozzles
Tebelle AFG


scheme AFG Legend

1 = Proportioning belt weigher
2 = Flap valve
3 = Fluidised bed opposed jet mill AFG
4 = Automatic reverse jet filter
5 = Rotary valve
6 = Fan
7 = Throttle valve
8 = Exhaust silencer
9 = Control cabinet

A = Feed product
B = End product

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