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POWDER AND PARTICLE PROCESSING – Applications – Chemicals – Phosphate

Phosphate Processing

pict Phosphate The application area for the different kinds of phosphates is extremely wide and varied. Whereas phosphate is mainly used in fertilisers, it is also employed as an additive in the production of adhesives, plant protectors, plastics, foodstuffs, medicines and cosmetics.

Besides the manufacturing process itself, the vast range of applications calls for versatile processing systems that can deliver the desired particle size distribution from the previously dried feed material. For many years, Hosokawa Alpine has been using the Zircoplex classifier mill ZPS for this task. Thanks to the integrated classifier, this machine can be set to the fineness that is required in each individual case and is thus universal in use.


The flowchart below shows a schematic of such a grinding-classifying system.
The system layout bases on the following specifications:

Feed material: from the dryer with a moisture content of 3.5% H2O
Feed size: < 4mm
Desired end product: d97 10 - 45 µm
System throughput: approx. 1300 kg/h at 45 µm
Machine size used: 630 ZPS



scheme 1 = Feed screw
2 = Rotary valve
3 = Metal separator
4 = Classifier mill ZPS
5 = Suction filter
6 = Autom. reverse-jet filter
7 = Bin activator
8 = Rotary valve
9 = Radial fan
10 = Motorised butterfly valve
11 = Silencer
12 = Safety sieving machine
13 = Metal separator
14 = Supply bin with activated discharge
15 = Sack filling and weighing unit
16 = Autom. reverse-jet filter
17 = Rotary valve
18 = Butterfly valve
19 = Radial fan
20 = Silencer
21 = Control cabinet

Systems with throughput rates of between 100 and 1800 kg/h are available to suit individual requirements.




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