Logo Powder Picture
 
 
POWDER AND PARTICLE PROCESSING – Applications – Metals – Metallic Powders and Metallic Compounds

Processing of metallic powders and metallic compounds

(Aluminium powder and grits, bronze powder and magnesium powder, etc.)

photo firework Aluminium powder consists of ultrafine lamina or flakes of aluminium. It is manufactured by processing (grinding/classifying) foil scraps. The fineness is usually between 1 µm and 100 µm, whereby the particles are between 0.13 µm and 1.3 µm thick.

Aluminium grits are formed by atomising aluminium. The fineness after processing is between approx. 10 µm and 1 mm.

Aluminium powder and grits are used in the chemicals industry for paints and varnishes, in the building industry, e.g. for foam mortar bricks, and are processed to explosives and fireworks in the pyrotechnical industry.


photo Turboplex Ultrafine Classifier ATP
Turboplex Ultrafine Classifier ATP
Bronze is an alloy comprising approx. 80 – 90% copper and 10 – 20% tin. It is turned into powder by means of atomisation or grinding with special ball mills, and is used today for a number of different applications. For example, paint manufacture, textile and paper coating, the chemical-technical industry – which produces special composite materials for friction linings and clutch pads – as well as many other applications. Dependent on the application, fineness values in the range of 99.9% < 4 µm are demanded.

Magnesium powder is finely processed light metal. It has a relatively low melting and boiling point and reacts in the same way as aluminium powder to any contact with oxygen in that it produces an intense white flame. Magnesium powder is used in the chemicals industry, in pyrotechnics and metallurgy, etc. The demanded fineness values are in the range < 63 µm with a low fines portion.



The process schematic below shows a classifying system for separating the ultrafine portion (99.9% < 10 µm) from aluminium and magnesium powder.

scheme ATP

Legend

1 = Feed metering unit
2 = Flap valve
3 = Turboplex Ultrafine Classifier ATP
4 = Heat exchanger
5 = Fan
6 = Automatic reverse jet filter
7 = Control cabinet

A = Feed product
B = End product
C = Ultrafine portion


Because the above powders are potentially explosive (exception: bronze powder), special safety measures must be taken. The systems are therefore operated in N2 circuit-gas mode or are in pressure-shock-proof design.


Seitenanfang

German Home | Legal Advice | Site Map | Imprint | Help
© 2001-2007 HOSOKAWA ALPINE AG | All rights reserved